Aboard Astraea

Invest in experiences

The tank is covered back up and ready to go

March 31, 2012
by Nate

Birth Classes and Boat Projects

Monday we went to our first birth class at Best Start Birth Center here in San Diego. It was informative learning about the way that a woman’s body changes during pregnancy, but the best part was getting more information about what the birth process was going to be like. It’s exciting watching and feeling Natalie’s belly grow and knowing that there’s a new life coming to be a part of our family. Boy, I hope he doesn’t get seasick!

I helped Chris wire up his new GFCI outlet and battery charger late at night

I helped Chris wire up his new GFCI outlet and battery charger late at night

I sanded the bilge and put down another coat of Interlux Bilgekote before beginning to plumb holding tank in to our waste water system. For my first coat of bilge paint I didn’t use a respirator (dumb rookie move), and afterward I had a wicked headache. For the second coat I used an organic vapor respirator made by 3M. It was like night and day. There was no paint smell when I was in the boat, and no headache after. The cartridges that provide vapor protection last for about a month or less after you open it depending on usage. Now that I have a respirator I won’t paint inside without it again.

Double hose clamps to make sure we don't have any stinking leaks

Double hose clamps to make sure we don't have any stinking leaks

After the paint was dry I ran the rest of the plumbing from the Y valve in the head closet to the tank and then out from the tank to the macerator. Eric from Coconutz came over to help me finish up the plumbing. I grabbed my heat gun to make the hose more pliable and he recommended putting the ends in boiling water to make it easier to put them on the connections. His advice worked the best because I could heat the hose up and not have to worry about melting. After the hose was ran and all the hose clamps were on we filled the tank with water to test its watertight integrity and there weren’t any leaks. There are 2 hose clamps on every wet fitting for the black (waste) water part of the system so we shouldn’t have any problems in the future.

Building the top retaining piece and support for the master berth

Building the top retaining piece and support for the master berth

After the tank was full and there weren’t any leaks I planned to run the macerator to empty the holding tank. A macerator is a specially designed pump that takes whatever is in a holding tank and chew it up and spits it overboard. I turned the macerator on and it just tripped its circuit breaker. I got in the locker by the macerator and listened to it when it turns on and you can hear it want to turn, but something is blocking it. I’ll see if there is a rebuild kit available so I don’t have to pay another $200 for a poop pump.

Supports holding the tank in place vertically and laterally

Supports holding the tank in place vertically and laterally

On Friday Eric, Natalie and I went to the San Diego Marine Exchange and bought the rest of the plumbing hardware for the holding tank and some paint for topsides. The portlights and dorade vents I took to El Dorado Sandblasting will be ready for pickup on Monday, but first I want to make the topsides look nice. I asked Chuck from Wind Watcher if he’d like to come along for a boat ride and give me some pointers on driving in reverse because he backs his boat in. We took Astraea out to the pump out dock, sucked out the water from my holding tank and I spent about a half hour trying to figure out how to back our boat in to its slip. The secret is lots of speed, about 3 knots, in reverse and ease the rudder from midships over to full rudder while in neutral.

The tank is covered back up and ready to go

The tank is covered back up and ready to go

I finished plumbing the holding tank vent line and covered up the master berth. Once my tools are cleared out we’ll have a place we can sleep aboard Astraea. I switched the valve from overboard discharge and zip tied it in place. Natalie and I both gave the new system our own ceremonious first flushes, completing the holding tank project!

The next part of the project of the portlight project is removing all the old varnish from the wood trim pieces. This afternoon we took all the varnish off the trim for the window in the master cabin and by the navigation station. It took about 2 hours each with both Natalie and I working for a total of 8 manhours. We’ll continue on the last 7 portlight trim pieces, but it should take less time now that we know what we’re doing and they’re smaller. I estimate it will be Tuesday when we’re done scraping varnish off the wood trim. That’s OK because we can do painting prep work in the meantime.

The good news is that work continues and if the weather cooperates we’ll have windows installed before out friends arrive in two weeks.

After the storm today we there was a pretty Pier 32 sunset

March 25, 2012
by Nate

Four day weekend projects

This week has continued to be busy. Thursday we did a lot of running around. We took seven port lights and four dorade vents to El Dorado Sandblasting in San Diego to get sandblasted and powder coated. Powder coat on the port lights will look much nicer than paint and have a longer lasting and more durable finish. After dropping the port lights off we made the trip up to the Ronco Plastic factory near Los Angeles to pick up the new holding tank. We showed up at the loading dock unannounced and say “I’d like a B158 tank.” They pulled the tank off the shelf and asked me what fittings I wanted and where and they drilled holes out for the inlet, outlet and vent.

Installing tank fittings at the Ronco Factory

Installing tank fittings at the Ronco Factory

It was neat seeing how fittings are installed. They drill a hole, then put the fitting on a drill and spin it in to the hole. The friction causes the plastic to melt and then become one piece. There are two inspection ports because I was afraid the first one might be inaccessible after installation. The list price was about $270 without fittings installed and I paid just under $200! It really pays to go to the factory.

Koku was happy to ride in Clay's truck

Koku was happy to ride in Clay's truck

On the way back to the marina Natalie and I stopped at Home Depot to get some things for projects. I bought new GFCI outlets, special zip ties with a screw hole for securing hose and wire, and wood to secure the tank.

The new holding tank fits!

The new holding tank fits!

When we got back I put the tank in the bilge and it fit just right. I breathed a big sigh of relief knowing that my mock up tank worked out right. There’s just enough room to put the supporting wood underneath and still leave clearance for the master berth above.

Friday I built a box out of ¾ inch plywood for the base and ½ inch by 4 inch for the sides. The holding tank will sit in the box and be supported on the bottom so the tank won’t crack. It was pretty simple carpentry, using the drill first to start screw holes. I’ll paint the box with Interlux Bilgekote in to protect from smell and liquid penetration in case there is ever a leak.

Before the first coat of Bilgekote. Where the bilge is dark is where the black water leaked out of the tank.

Before the first coat of Bilgekote. Where the bilge is dark is where the black water leaked out of the tank.

On Saturday I sanded and cleaned the bilge with denatured alcohol and then laid down a coat of Interlux Bilgekote. This will keep any residual smell contained and it makes the inside look much nicer. I’m going to paint another coat or two in case there are any future spills.

After the first coat of Bilgekote

After the first coat of Bilgekote

We sold our bed and made room in the storage unit. We filled the newly opened space up with boat cushions and other things off Astraea. It’s much easier to work on the boat without so much stuff in the way.

Today we got the boat ready for a storm. Natalie added extra duct tape to the plastic window coverings. We took all the stuff that was scattered about outside and made Astraea look more presentable.

Before securing the sanitation hose in the head closet

Before securing the sanitation hose in the head closet

I used the special zip ties to secure the plumbing in the head closet so the hose is much more presentable now.

The head closet is beginning to get squared away

The head closet is beginning to get squared away

The plan from here on is to paint another coat of Bilgekote and work on taking the varnish off the woodwork that was around the portlights. If the weather permits we’ll start preparing the outsides of the cabin for a fresh coat of paint. I want to have the sanitation system plumbed up and portlights back in before our guests arrive in April.

After the storm today we there was a pretty Pier 32 sunset

After the storm today we there was a pretty Pier 32 sunset